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Articles / Training and ISO9001
TQM guru W Edwards Deming considered staff training vital
for the achievement of product or service quality. Deming's contribution to
quality management was the popularisation of an insight into the sources and
effects of variation.
Variation in manufacturing means that products are each slightly different,
and so cannot all perfectly meet customer requirements. Variation also means
that business processes are impossible to control and monitor.
Deming formulated fourteen maxims to aid in the reduction of variation. The
sixth of these was "Institute training on the job". Deming's idea
was that if workers were inadequately trained, they would each carry out the
same task in a different way, increasing variation.
The service industries have a different need for training: after all,
quality customer service is not often achieved by homogeneity - by treating
customers all the same. However, treating all customers equally well will do
the trick. Here, training forms a vital part of the cure, particularly
training which allows staff to empathise with customers, or to use company
systems more effectively.
The ISO 9001 quality assurance standard also has something to say about
training. It requires that staff be properly trained, that a procedure is
drawn up covering the planning of training, and that records are kept of all
relevant education, training and experience.
A system to implement this part of the standard requires first a set of
records (perhaps just paper files) detailing the training, experience, etc,
of all staff whose work affects product or service quality. These records
should also cover training received before the staff member joined the
organisation.
The system also needs a procedure for training needs analysis. A good way to
organise this is to combine it with an annual staff review (particularly if
you already have one in place). The procedure for the review should
stipulate that the staff member's training needs are discussed and
documented during the review.
It is quite possible to combine the records system with a system for
recording the planning: simply draw up a form which shows both planned
training, and (by means of a manager's signature against some items)
training which has been completed. The same form can be used for planning
and recording experience and education.
Note that the standard only requires you to plan or record training, etc,
which affects product quality. It is not necessary to record all training,
education or experience.
The standard also specifies that staff only carry out tasks for which they
are suited. For example, if you need someone with a forklift license for a
particular task, their training record must show that they have it before
they can be asked to do the job.
Internal quality audits are also required by the standard, and taking this
in conjunction with the requirements on training implies that at least one
person within your organisation should have training or experience in
internal quality system auditing. Do not confuse this level of auditor
training with the level required for an external auditor such as those
employed by third party audit organisations - their requirements are much
more stringent, and indeed there is a whole separate standard covering just
that.
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